GWC15-1239 Beaver Roof Tile Roll Forming Machine

Work Flow

Our glazed roof tile roll forming machine comprises of three parts which are roller table, profiling table and cutter table. The rollers rotate with the cycle chain that is driven by the motor to execute roll forming treatment to the color plate, then the profiling process is done as a result of the vertical movement of the dies driven by the hydraulic cylinder to press the color plate into multiple sections with equal distance, creating an appearance that is similar to glazed tile. Finally, the cutting process is applied to carry out cut-to-length operation to the color plate through the vertical movement of cutters, and the cutters are driven by hydraulic cylinder.

Finished Product

The glazed roof tile has elegant and beautiful appearance, and it is commonly used for buildings in tourist attractions, garden-style factories and more.

Features

1. The glazed roof tile usually has large rib height and high strength. As a result, it may get crushed easily or the paint may be scratched. However, we have made several improvements on relevant dies to avoid these phenomena, thereby guaranteeing the beautiful appearance and precise dimension of the final product.

2. This kind of roll forming machine is able to directly process steel coil whose width is 1000mm, 1200mm or 1250mm. So, for the steel coils bought from the market, there is no need to cut them longitudinally to get desired width. Accordingly, the steel coil is fully used.

3. This is a mature product, and it can be customized if corresponding drawings are provided.

Introduction

The GWC15-1239 beaver roof tile roll forming machine is able to produce panels with an appearance that is similar to fish scales. Due to the particularity of the panel, it is very difficult to manufacture the corresponding production equipment.

For common beaver roof tile that is fabricated by other machines, it is processed by multiple rollers to form the basic shape first, and then the fish scale shape is created by pressing dies. However, our machine only makes use of pressing dies to generate the final shape, indicating that rolling treatment is abandoned. But the roof tile may get wrinkled easily. Given this, our production department works together with the technical department to solve this problem. We have made several modifications for the design and pressing dies, and finally, neat and smooth fish scale pattern is obtained.

Features

1. This product has a standard feeding width of 1000mm. So, users could buy steel coils on the market and put them into our machine without slitting operations. In this way, the steel coils are fully used.

2. The effective width of finished panel reaches up to 1158mm, and this beaver roof tile has the largest utilization rate among similar tiles.

3. The manufacturing technology for roll forming machine is very mature, and there is no need to redesign it. Thus, the production cycle is largely shortened.

Processing Flow

Passive decoiling → guided material feeding → roll forming → press forming → cut-to-length → offloading

Composition

1. 5T passive decoiler
2. Shape forming machine
3. Pressing dies
4. Hydraulic shear

5. Hydraulic station
6. PLC control cabinet
7. Run out table

Specifications

Related Names
Metal Roof Tile Making Machine | Roof Shingles Forming Machine | Steel Roof Cladding Machine

Cold rolling is an integral part of the modern procedure for effective metalworking. Wuxi GUANGCAI Machinery has gained prominence as a Chinese manufacturer of cold roll forming equipment, roll forming accessory equipment, roll formed products, and protection films. We offer more than a hundred variations of the roll forming machine for panels including the color steel plate, glazed roof tile, building floor deck, multi-function composite panel, C/Z purlin, carriage board, etc. Comprehensively sorted in 20 major product series, these advanced equipment sets are ideal for the processing of curved panels and trapezoidal plates for irregularly shaped roofs, e.g., conical, spherical. Customization options are available for attributes such as raw material, dimensions, and tensile strength. Client-side blueprints and samples are accepted.

Our machinery is utilized extensively by industries such as light steel, automobile, and civic engineering. A domestic distribution network allows us to provide full coverage for more than 20 provinces nationwide. We export globally to countries and regions including America, Russia, Southeast Asia, the Middle East, Africa, etc.

We are currently headquartered within the Qianqiao Industrial Park of Wuxi city, near Taihu Lake. Our property spans over 32,000 square meters, of which 12,000 is occupied by facilities. We have an experienced staff or more than 300 employees. Our development team of 30 consists of senior and intermediate engineers, all of whom are experts in the fields of design and manufacturing. These professionals can provide total solutions for non-standard cold roll forming machines based on individual customer preferences. Efficient communications with client-side representatives allow us to meet their exact demands. Our implementation of advanced information technology enables high working proficiency. In this capacity, we can effectively eliminate overly complex processes for procedures such as machine operation, maintenance, and technical management.

We have developed a series of high performance silo cold roll forming machinery. This achievement distinguishes us as the only domestic manufacturer capable of producing such machines. We have successfully passed the ISO9001:2000 Quality Management System certification. In 2013, we were designated as a "Corporate Design Center" by the Wuxi Bureau of Science & Technology.

The reputation of GUANGCAI Machinery is built upon the solid foundation of outstanding quality. We have successively gained membership into highly respected organizations such as the Chinese Cold Roll Machinery Association and the Chinese Steel Structure Association. Ongoing support from a worldwide client-base has greatly contributed towards our development and expansion efforts. Your confidence in our products is the driving force behind our dedication!